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2005 Chevrolet 6.6L Duramax LLY
SKU #: BOSCH-F00R000524 MPN #: F00R000524

Bosch High Pressure Fuel Function Block (includes PRV and RPS) 01-04 GM 6.6L Duramax LB7

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Description
The LB7 Duramax as being the first of the light duty, common rail diesels to hit the market, sometimes did some things a bit different than those released later. One of these instances is the high pressure fuel function block as opposed to a traditional fuel rail. That said, the idea is still the same in that it houses the pressure relief valve (PRV) and rail pressure sensor (RPS) and is responsible for the distribution of highly pressurized fuel. Now, why would you need to replace this function block? As with any diesel, if you can't maintain adequate fuel pressure, the truck will run poorly, and if low enough, not at all. This function block houses two very important parts of ensuring adequate fuel rail pressure, being the PRV and RPS. The relief valve is responsible for controlling rail pressure and bleeding off anytime there is excessive pressure. However, over time, this valve can, and will, wear out causing rail pressure to bleed off before the set pressure has been reached. Secondly, the rail pressure sensor, as with all things, can fail, as well. When this happens, its unable to send an accurate signal of rail pressure to the ECM, so its unable to match desired versus actual rail pressure. If the ECM is unable to determine what the rail pressure actually is, it can over or underpressurize the system. If you're dealing with symptoms such as these, sometimes its easier to merely replace the entire block.
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The LB7 Duramax as being the first of the light duty, common rail diesels to hit the market, sometimes did some things a bit different than those released later. One of these instances is the high pressure fuel function block as opposed to a traditional fuel rail. That said, the idea is still the same in that it houses the pressure relief valve (PRV) and rail pressure sensor (RPS) and is responsible for the distribution of highly pressurized fuel. Now, why would you need to replace this function block? As with any diesel, if you can't maintain adequate fuel pressure, the truck will run poorly, and if low enough, not at all. This function block houses two very important parts of ensuring adequate fuel rail pressure, being the PRV and RPS. The relief valve is responsible for controlling rail pressure and bleeding off anytime there is excessive pressure. However, over time, this valve can, and will, wear out causing rail pressure to bleed off before the set pressure has been reached. Secondly, the rail pressure sensor, as with all things, can fail, as well. When this happens, its unable to send an accurate signal of rail pressure to the ECM, so its unable to match desired versus actual rail pressure. If the ECM is unable to determine what the rail pressure actually is, it can over or underpressurize the system. If you're dealing with symptoms such as these, sometimes its easier to merely replace the entire block.
About Bosch
Browse Bosch Auto Parts Online by Make, Model, and Year. Bosch has long been a recognizable name in the automotive industry. For those unaware, vehicle manufacturers outsource a sizable amount of the components that go into the production of vehicles, and Bosch is one of the companies that have had long standing relationships with a plethora of manufacturers over the years to build numerous vital components. In the diesel industry, Bosch is most known for producing original equipment injectors and injection pumps for use in Ram trucks powered by a Cummins engine, Chevrolet and GMC's with a Duramax diesel, and Ford SuperDuty's sporting Powerstroke engines. Rest assured that if you purchase Bosch Fuel Injection parts from us that you are only getting Bosch certified new or Bosch certified reman parts with the full factory warranty.

For the diesel market, Bosch gained considerable notoriety with the design and implementation of the common rail fuel injection system found originally on LB7 Duramax’s, then two years later with the 2003 Cummins, and finally available in 2008 on the 6.4L Powerstroke. While this may have been when Bosch was most noticed in this industry, their roots go back much further, building the original equipment HPOP (High Pressure Oil Pumps) for early Powerstrokes, the VE and VP44 injection pumps on Cummins, and injectors throughout nearly all applications. For current era light duty diesels, basically you can nearly conclude that if fuel touches it, it was most likely originally built by Bosch.

And while we continue to mention injection pumps and injectors, its SO much more than that. As previously mentioned, if fuel touches it, you can be pretty sure that Bosch made it, including the Fuel Control Actuators (FCA) also known as an MPROP that are mounted to the injection pump, Rail Pressure Sensors, and even Pressure Relief Valves. They're all made by Bosch! And finally, outside the realm of fueling, we offer Bosch Wiper Blades (yes, they make those too) because, honestly, they make a really nice wiper blade that works.

And you won’t just find Bosch in factory parts. The majority of aftermarket manufacturers or rebuilders do not build components from scratch. Rather, they start off with factory Bosch core pieces, and then remanufacture those for a final product. So whether you're simply in need of a single injector, or needing a full set of matched injectors with injection pump, we've got you covered, and can typically get the parts out almost immediately to get your stranded truck back on the road again.
Video
Diesel Talk | Common Rail Pressure Relief Valves and Plugs
A Fuel Rail Pressure Relief Valve is a fairly simple part that can cause a host of problems on common rail diesel engines. If it’s time to replace you have two options; a stock replacement which will bleed off pressure at a predetermined amount, or a “race plug” which doesn’t. Typically, those running performance parts like a tuner, lift pump, larger injectors, etc. will opt for the plug. This means you: 2003 – Current 5.9L / 6.7L Cummins, 2001- Current 6.6L Duramax’s, and 2011 – Current 6.7L Powerstroke’s! If you have any questions let us know!