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2005 Chevrolet 6.6L Duramax LLY
SKU #: CS-DPT25-LVL-1419-D MPN #: CS-DPT25-LVL-1419-D

Carli Leveling Pintop 2.5" Suspension System 14-24 Ram 2500 6.7L Cummins

$4,113.00
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With Or Without Factory Rear Air Assist
Description
It's really difficult to classify this system as a "leveling kit," but technically, that's what it is. But if you're looking for the best leveling kit on the market that will deliver a drastic increase in ride quality on your 2500 Ram, then you've found it. At the heart of this system is a 2.5" lift, linear rate coil spring paired to matched travel King 2.5" remote reservoir shocks that have been custom-tuned in-house, for superior ride quality and handling both on-road and off. The rear piggyback reservoir shocks are also included with this system and have been custom tuned to maximize the ride quality of the factory rear coil springs. As the rear springs remain unmodified, load capacity is maintained while on and off road handling and predictability are massively improved. For those people that love the way their Ram tows from factory but don't want to be limited to a crawl wheel leaving the pavement, this is the perfect kit. CARLI TUNED KING 2.5" REMOTE RESERVOIR SHOCKS This system boasts Carli-specific, blueprinted, King 2.5" shocks on all four corners. To provide customers with the best product, we designed a custom piston to determine proper base flow rates to ensure the shock works well in the heavy-duty truck platform; we then tuned the shocks around the custom pistons based on the only thing that matters to us, seat-of-the-pants feel. We round off ALL our King shocks with shafts machined and polished from a solid piece of 17-4 Stainless. Unlike King's standard shafts, there is no coating to wear off, weather is far less likely to hurt them and if there is a small chip, you can round the edges with emery cloth to ensure the seal housing isn't damaged as they're not brittle like the stock, hardened shafts. The shocks are finished with King oil good to -55° F. Note that all King shocks are built with a plated steel body. If subjected to inclement weather for extended periods, we recommend wrapping your shocks in 3M to provide a replaceable moisture barrier.REAR AIR RIDE SUSPENSION Starting with the airbag spacers. They’re included because the air-ride trucks have 1″ less rear-to-front rake when compared to a coil-sprung truck. Carli's choice was between making a shorter coil and shock combo for a truck already starved for suspension travel or space in the rear to match our 2.5″ spring; Carli chose the latter to maximize the travel and ride comfort. For the leveling system, this required some engineering as you can’t just throw a 1″ spacer on; the length of the factory stud doesn’t facilitate this. Carli designed a 2-piece spacer. Half bolts to the bag, half bolts to the axle – in between, Chromoly spacers to support the load, then it all bolts together. It installs seamlessly. The whole assembly snaps together like an ultra-satisfying adult Lego set. The pins pressed into the upper half of the bracket mark the rear and provide a failsafe for the airbag. EXTENDED SENSOR LINKS The factory links are cheesy polymer ends. This part sees no real load but polimer isn’t our style. We machined exact length rods for the 2.5″ Systems and 3.25″ Systems from aluminum rods then threaded the ends to accept our zinc-steel ends. The ends snap into position with authority and are provided with a spring clip keeper for insurance. BUMP STOP DROPS The Leveling Systems will be provided with a 1-7/8″ Bump Stop Drop. These bolts in place of the factory 7/8″ bumps provide a 1″ total drop over stock to compliment the 1″ airbag spacer provided. The bags bump out exactly as they do factory and are essentially shifted down 1″. The rear shocks provided with the leveling system maintain the stock rear travel. ADJUSTABLE TRACK BARWhen lifting the front end of a straight-axle truck, the front axle is pulled off-center unless the proper linkages are addressed. Three inches of front lift equates to an axle shifted toward the driver's side 3/4" and, in the radius arm equipped Rams, lightened caster and slight rearward axle shift. This system includes an Adjustable Track Bar to push the axle back toward the passenger side and provide a stronger link with less deflection for the lifted application.WHEEL AND TIRE FITMENTThis system will fit up to a 35" tire when utilizing wheels that are no more than 9" wide with 5.75-6" of backspacing. A 12.5" wide should fit with no rubbing on the factory radius arm and only minor trimming required, while a 13.5" will require more trimming and slightly more offset to fit properly. Carli recommends running an 18" diameter wheel for optimal ride quality (more rubber = better small bump compliance) on a 35" E-rated tire running 45psi front, 40psi rear when unloaded. IMPORTANT NOTEThis system will not be upgradeable to any other Carli Suspension systems. It is designed to be a solution for customers wanting a quality, big shock system boasting huge off-road capability, minimal lift, and no reduction in payload or hauling capacity. Carli recommends slight eccentric bolt compensation to correct the caster after the lift as there are no radius arm drops included. For this reason, customers may experience a slight bow in the coil spring. This system will result in tight and responsive, sports car-like handling. WHEELS: Carli Recommends an 18" Wheel, no more than 9" wide with 5.25-5.75" of Backspacing. TIRES: 35", E-Rated Tire Fitment is Recommended. Recommended unloaded Tire Pressure 45F/40R RECOMMENDED CONFIGURATION: Carli Leveling Systems are Designed and Tested on Vehicles with 18" Wheels with 35", E-Rated Tires. Stock wheels and tires or running a larger wheel diameter will result in a stiffer ride. ENDLINKS: Factory front endlinks are retained where as the rear endlinks are provided with the kit for cleaner travel. TORSION SWAY BAR Selection of the Carli Torsion Sway Bar will aid in overall vehicle control and ride comfort. POWER WAGON APPLICATIONS: This kit will requre the removal of electronic sway bar. TORSION SWAY BAR SPECIFICATIONS: Easily the best bang for the buck upgrade for ride quality Allows front suspension to move freely without giving up control Requires removal of electronic sway bar on Power Wagons Torsion Bar may be black or silver zinc; depends on supply-chain availability. Not requestable. OPTIONAL LOW-MOUNT STEERING STABILIZERS: Direct bolt-in replacement Corrects left tire pull, adjustable Inside the Carli Stainless Stabilizer IMPORTANT NOTES: NO SWAY BAR OPTION NOTES:Diesel Power Products and Carli strongly suggest the use of either options available. These options are designed to work flawlessly with the rest of your kit and, are the best way to go. However, we understand you may already have the necessary provisions and/or products to use with this kit so we give you the option to not include any sway bar drop or Torsion Sway Bar provisions. CARLI TESTING RESULTSAfter a great deal of test runs with various weights loaded in the bed of Carli test truck, it was quickly determined that the factory payload was nearly untouched, given all of the updates Carli had made to the rear of the truck. What would a Carli kit be if it weren't getting absolutely filthy out in the dirt or getting the shocks up to temperature? In true form, Carli made absolutely sure the truck could also perform offroad by making numerous trips to the deserts of Barstow, El Cajon and Phoenix to really confirm how the new packages worked. The conclusion? These trucks can boogie just like the previous years!
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It's really difficult to classify this system as a "leveling kit," but technically, that's what it is. But if you're looking for the best leveling kit on the market that will deliver a drastic increase in ride quality on your 2500 Ram, then you've found it. At the heart of this system is a 2.5" lift, linear rate coil spring paired to matched travel King 2.5" remote reservoir shocks that have been custom-tuned in-house, for superior ride quality and handling both on-road and off. The rear piggyback reservoir shocks are also included with this system and have been custom tuned to maximize the ride quality of the factory rear coil springs. As the rear springs remain unmodified, load capacity is maintained while on and off road handling and predictability are massively improved. For those people that love the way their Ram tows from factory but don't want to be limited to a crawl wheel leaving the pavement, this is the perfect kit.

CARLI TUNED KING 2.5" REMOTE RESERVOIR SHOCKS

This system boasts Carli-specific, blueprinted, King 2.5" shocks on all four corners. To provide customers with the best product, we designed a custom piston to determine proper base flow rates to ensure the shock works well in the heavy-duty truck platform; we then tuned the shocks around the custom pistons based on the only thing that matters to us, seat-of-the-pants feel. We round off ALL our King shocks with shafts machined and polished from a solid piece of 17-4 Stainless. Unlike King's standard shafts, there is no coating to wear off, weather is far less likely to hurt them and if there is a small chip, you can round the edges with emery cloth to ensure the seal housing isn't damaged as they're not brittle like the stock, hardened shafts. The shocks are finished with King oil good to -55° F. Note that all King shocks are built with a plated steel body. If subjected to inclement weather for extended periods, we recommend wrapping your shocks in 3M to provide a replaceable moisture barrier.

REAR AIR RIDE SUSPENSION

Starting with the airbag spacers. They’re included because the air-ride trucks have 1″ less rear-to-front rake when compared to a coil-sprung truck. Carli's choice was between making a shorter coil and shock combo for a truck already starved for suspension travel or space in the rear to match our 2.5″ spring; Carli chose the latter to maximize the travel and ride comfort. For the leveling system, this required some engineering as you can’t just throw a 1″ spacer on; the length of the factory stud doesn’t facilitate this. Carli designed a 2-piece spacer. Half bolts to the bag, half bolts to the axle – in between, Chromoly spacers to support the load, then it all bolts together. It installs seamlessly. The whole assembly snaps together like an ultra-satisfying adult Lego set. The pins pressed into the upper half of the bracket mark the rear and provide a failsafe for the airbag.

EXTENDED SENSOR LINKS

The factory links are cheesy polymer ends. This part sees no real load but polimer isn’t our style. We machined exact length rods for the 2.5″ Systems and 3.25″ Systems from aluminum rods then threaded the ends to accept our zinc-steel ends. The ends snap into position with authority and are provided with a spring clip keeper for insurance.

BUMP STOP DROPS

The Leveling Systems will be provided with a 1-7/8″ Bump Stop Drop. These bolts in place of the factory 7/8″ bumps provide a 1″ total drop over stock to compliment the 1″ airbag spacer provided. The bags bump out exactly as they do factory and are essentially shifted down 1″. The rear shocks provided with the leveling system maintain the stock rear travel.

ADJUSTABLE TRACK BAR

When lifting the front end of a straight-axle truck, the front axle is pulled off-center unless the proper linkages are addressed. Three inches of front lift equates to an axle shifted toward the driver's side 3/4" and, in the radius arm equipped Rams, lightened caster and slight rearward axle shift. This system includes an Adjustable Track Bar to push the axle back toward the passenger side and provide a stronger link with less deflection for the lifted application.

WHEEL AND TIRE FITMENT

This system will fit up to a 35" tire when utilizing wheels that are no more than 9" wide with 5.75-6" of backspacing. A 12.5" wide should fit with no rubbing on the factory radius arm and only minor trimming required, while a 13.5" will require more trimming and slightly more offset to fit properly. Carli recommends running an 18" diameter wheel for optimal ride quality (more rubber = better small bump compliance) on a 35" E-rated tire running 45psi front, 40psi rear when unloaded.


IMPORTANT NOTE

This system will not be upgradeable to any other Carli Suspension systems. It is designed to be a solution for customers wanting a quality, big shock system boasting huge off-road capability, minimal lift, and no reduction in payload or hauling capacity. Carli recommends slight eccentric bolt compensation to correct the caster after the lift as there are no radius arm drops included. For this reason, customers may experience a slight bow in the coil spring. This system will result in tight and responsive, sports car-like handling.

  • WHEELS: Carli Recommends an 18" Wheel, no more than 9" wide with 5.25-5.75" of Backspacing.
  • TIRES: 35", E-Rated Tire Fitment is Recommended. Recommended unloaded Tire Pressure 45F/40R
  • RECOMMENDED CONFIGURATION: Carli Leveling Systems are Designed and Tested on Vehicles with 18" Wheels with 35", E-Rated Tires. Stock wheels and tires or running a larger wheel diameter will result in a stiffer ride.
  • ENDLINKS: Factory front endlinks are retained where as the rear endlinks are provided with the kit for cleaner travel.
  • TORSION SWAY BAR Selection of the Carli Torsion Sway Bar will aid in overall vehicle control and ride comfort.
  • POWER WAGON APPLICATIONS: This kit will requre the removal of electronic sway bar.
TORSION SWAY BAR SPECIFICATIONS:
  • Easily the best bang for the buck upgrade for ride quality
  • Allows front suspension to move freely without giving up control
  • Requires removal of electronic sway bar on Power Wagons
  • Torsion Bar may be black or silver zinc; depends on supply-chain availability. Not requestable.

OPTIONAL LOW-MOUNT STEERING STABILIZERS:

  • Direct bolt-in replacement
  • Corrects left tire pull, adjustable
  • Inside the Carli Stainless Stabilizer
IMPORTANT NOTES:

NO SWAY BAR OPTION NOTES:
  • Diesel Power Products and Carli strongly suggest the use of either options available. These options are designed to work flawlessly with the rest of your kit and, are the best way to go. However, we understand you may already have the necessary provisions and/or products to use with this kit so we give you the option to not include any sway bar drop or Torsion Sway Bar provisions.

CARLI TESTING RESULTS

After a great deal of test runs with various weights loaded in the bed of Carli test truck, it was quickly determined that the factory payload was nearly untouched, given all of the updates Carli had made to the rear of the truck.

What would a Carli kit be if it weren't getting absolutely filthy out in the dirt or getting the shocks up to temperature? In true form, Carli made absolutely sure the truck could also perform offroad by making numerous trips to the deserts of Barstow, El Cajon and Phoenix to really confirm how the new packages worked. The conclusion? These trucks can boogie just like the previous years!

Manuals and Guides
COMPONENTS:
  • Front Linear Rate Coil Springs
  • Front Adjustable Track Bar With Stabilizer Bracket
  • Carli Tuned King 2.5" Remote Reservoir Front and Rear Shocks
  • Stainless Steel Shock Shafts
  • Reservoir Mounts
  • Brake Line Tabs
KEY FEATURES:
  • Easily The Best "Bang For Your Buck" Upgrade For Ride Quality
  • Improved Control
  • Very Comfortable On Road Ride
  • Superb Off Road Performance
  • Level Stance
  • Geometrically Correct
About Carli Suspension
CARLI SUSPENSION KITS, SYSTEMS, AND COMPONENTS

Yeah, we know Sage Carli can launch a full sized truck over nearly any obstacle. If you are into Baja racing, everyone knows by now that Carli Suspension is the name to go with. What you may not realize is that Carli has a suspension kit for your needs too. You probably don't care anything about having your expensive truck go air born, but you do want the best performance out of your suspension for your application. Carli Starter and Commuter 2.0 systems are designed to give you the best possible street manners compared to any other system on the market while providing ample room for the larger tires you want. Potholes disappear, you find yourself building speed on corners and washboard, and that's just when you are on the way to work. Now imagine heading out to feed the cows WITHOUT hitting your head on the headliner. Imagine coming back from your hunting trip WITHOUT needing a trip to the chiropractor. Take another look at Carli Suspension. It's not all about Baja. It's about YOUR truck and what you do with it. Stop by, we'll give you a ride and show you what you're missing. Just bring the checkbook and permission from the boss! One ride and you'll be hooked!

CARLI KITS

The entire engineering philosophy behind Carli aims to offer the real world Dodge Ram and Ford SuperDuty a suspension system that drastically increases the street drive of the vehicle while offering incredible off-road characteristics. So far, Sage Carli's suspension systems are the only option available where you don't have to compromise.

Carli products are designed to meet the expectations of both the daily street driver and the most extreme avid off road enthusiast. From the urban streets to the most remote places, Carli products will far exceed all your expectations. The easiest way to put this into perspective is that Carli truly builds suspension systems for the enthusiast....the person who truly LOVES their truck and wants to upgrade it with the most thought out, tasteful upgrades on the market. No, this type of individual isn't going to head to Napa to pickup a new track bar. They're going to research the best possible track bar on the market and go that route. Carli Suspension is truly a brand for enthusiasts, featuring products that are built by enthusiasts. Just watch any of Carli Suspension's videos and you'll understand why they have such a passion for their products.

Stock production trucks are built mainly to keep costs down. From a truck enthusiast's point of view these standards simply are not acceptable. From people looking to get a better ride with a more aggressive stance to people looking to get some serious off road performance, Carli understands the needs of these enthusiasts. This is epitomized by the ever growing list of satisfied customers. Carli Suspensions relentless pursuit of producing the best performing suspension systems is something that can be felt every time a customer drives their truck. Carli wouldnt have it any other way.

CARLI COMPONENTS

You know, its not always about a complete suspension. In fact, some of our best selling Carli products are things like a track bar, Carli ball joints, shocks, coil springs, and more. Maybe you've got a clunk in your front end that has been nailed down to being from a worn out track bar bushing and you did your research (mentioned above) and found out that the best track bar for your Ram or Ford is from Carli, so you buy that one. Or maybe you want a better ride, but only want to replace the coil springs for now. No problem. Sure, Carli is centered around their entire systems, but nearly all of their components can be used interchangeably on a stock height truck or one with an existing leveling or lift kit. We do our best to make note of any fitment requirements on each product page, but if you have any questions, please feel free to reach out and ask, we're happy to help.

Here at Diesel Power Products we only want to sell the best and lets face it, the stock Ram and Ford suspension needs help. Your stock suspension system is designed to be adequate and nothing more. Carli not only makes the ride of your truck better, it makes it safer. Whether you are towing a trailer on the interstate or doing a little off-road adventure, we will attest that you'll be more than satisfied by upgrading to Carli.

Video
Diesel Talk | Carli Suspension Kits Explained
Tyler from Carli Suspension sits down with Tyler from Diesel Power Products to explain the differences between Carli’s various suspension kits. From the entry-level Commuter system to the mid-tier Backcountry, and all the way to the high-performance Dominator kit, youll get a detailed look at what each option offers. Whether youre after improved street comfort, off-road capability, or a suspension that can handle it all, this breakdown will help you choose the right kit for your build.
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