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SKU #: CS-F45-CO25-05 MPN #: CS-F45-CO25-05

Carli 4.5" King 2.5 Coilover Suspension System 05-07 Ford 6.0L Powerstroke

$6,569.00
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Description
Carli's 4.5" Coilover Suspension System will be the last system you will buy for your Ford 6.0L Powerstroke truck. This is not a "lift kit." It is a true suspension system. Carli's Ford Suspension system brings dramatic improvements to the everyday street ride and plenty of dampening for the off-road enthusiast. At the heart of this Super Duty Coil Over Suspension System lies a KING shock package which delivers impeccable performance and reliability. This system gives 4.5" of lift with 10 inches of wheel travel in the front and 12 inches of wheel travel in the rear. As with all Carli systems, this kit has a vehicle specific valving profile for this suspension system to ensure superior ride quality, handling, and performance. There is a full spring pack option as well as provisions on the included front coilover mounts to add a bypass shock. CARLI CUSTOM TUNED KING 2.5" SHOCKS The Coilover system boasts Carli-specific, blueprinted, King 2.5" Coilovers front and piggyback reservoir shocks rear. To provide you with the best product, Carli designed a custom piston to determine proper base flow rates to ensure the shock works well in the heavy-duty truck platform; the shocks were then tuned around the custom pistons based on the only thing that matters, seat-of-the-pants feel. Carli rounds off ALL King shocks with shafts machined and polished from a solid piece of 17-4 Stainless. Unlike King's standard shafts, there is no coating to wear off, weather can't hurt them and if there is a small chip, you can round the edges with emery cloth to ensure the seal housing isn't damaged as they're not brittle like the stock, hardened shafts. The shocks are finished with King oil good to -55° F. Note that all King shocks are built with a plated steel body. If subjected to inclement weather for extended periods, we recommend wrapping your shocks in 3M to provide a replaceable moisture barrier. The Coilover is a Jack-of-all-trades system from which every Super Duty owner would benefit. Raising the Super Duty Platform then adding Carli Tuned, 2.5" diameter shocks (55% more piston surface area than a 2.0" shock) will support the argument that these trucks should come equipped with 2.5" shocks from the factory. REAR LEAF SPRING OPTIONS: The rear can be outfitted with a replacement Full Progressive Spring Pack (reduces capacity to a "light" three-quarter ton) or factory leaf-pack modifying Progressive Add-a-Pack (maintains factory payload capacity and pairs with the factory 3-5/8" block). If capacity is a concern, the Full Progressive Leaf Springs can be supplemented back to the factory capacity of a SRW F350 with the addition of Carli's Long-Travel Airbags. The Full Progressive Leaf Spring Pack will shift the axle slightly forward in the wheel well to ensure maximum tire clearance for a 37" M/T at full compression. ADD-A-PACK: Built in the U.S.A. By Deaver Leaf Spring Smooth progressive design Supplied with U-bolts and hardware Provides 2.0" of lift The O.E.M. load capacity is still maintained while improved ride is achieved Trucks with a 2" block will require new blocks to achieve level stance, see notes below Super-Duties equipped with a factory 2" Block will require the 3-5/8" Factory F350 Block [7C3Z-5598-HB, 7C3Z-5598-JB] to achieve a level stance. FULL PROGRESSIVE SPRING PACK: Block-eliminating, Full Progressive Spring Pack Includes new U-Bolts and Rear Bump Stop Drops Provides a 1/2", rear high stance on Matching 4.5" Suspension Systems 37" Tire Fitment Full Replacement Leaf Spring Option Requires NO BLOCKS to achieve level Stance SWAY BAR END LINK OPTION: The truck will sit 4.5" higher in the front and have more wheel travel thanks to the coilover that mounts in the Carli Coilover Conversion Bracket. Radius Arm Drop Brackets reset the pivot point and keep the travel linear for the best ride while Extended Sway Bar End Links reset the sway bar engagement point. Bump Stop Drops protect the shocks from over-compressing, the Adjustable Track Bar centers the front axle and Stainless Brake Lines firm up braking and ensure there is enough line for the newfound travel. To round off the front end, you'll receive Caster Shims to tighten the steering. SWAY BAR END LINK SPECIFICATIONS: Corrects Sway Bar Geometry on 4.5" Lift Direct Bolt-On Unhindered Articulation, 100% Rebuildable 17-4 Stainless Steel Construction OPTIONAL UPGRADES: LEAF SPRING SHACKLE Factory rear shackles are strong but can make the ride stiff and bouncy. Carli’s shackles are made from thick steel and have serviceable bushings that let the rear suspension move smoothly, reduce axle wrap and wheel hop. Made from strong 1/4" steel, greasable and rebuildable for long life, provides a far better ride than the factory shackle, and fits both factory and Carli springs   LONG TRAVEL AIRBAGS Long Travel Airbags let you carry heavy loads or tow without losing the smooth ride. They support the rear suspension, reduce sag under weight, and keep the ride comfortable while maintaining proper suspension travel for off-road or daily driving.   CARRIER BEARING DROP The Carrier Bearing Drop lowers the driveshaft carrier to prevent vibration and keep your rear suspension running smoothly on lifted trucks. Carrier Bearing Drop lowers the carrier on 2-piece driveshafts to prevent take-off shudder and driveline vibration, and includes stackable 3/8" shims to accommodate 1"-4" of rear lift. LOW MOUNT STEERING STABILIZER Minimize steering wheel feedback and maximize control Adjustable nitrogen pressure and custom tuned valves for larger tires Includes differential guard and clamp Optimized for Carli 2.5″ systems

Carli's 4.5" Coilover Suspension System will be the last system you will buy for your Ford 6.0L Powerstroke truck. This is not a "lift kit." It is a true suspension system. Carli's Ford Suspension system brings dramatic improvements to the everyday street ride and plenty of dampening for the off-road enthusiast.

At the heart of this Super Duty Coil Over Suspension System lies a KING shock package which delivers impeccable performance and reliability. This system gives 4.5" of lift with 10 inches of wheel travel in the front and 12 inches of wheel travel in the rear. As with all Carli systems, this kit has a vehicle specific valving profile for this suspension system to ensure superior ride quality, handling, and performance. There is a full spring pack option as well as provisions on the included front coilover mounts to add a bypass shock.

CARLI CUSTOM TUNED KING 2.5" SHOCKS

The Coilover system boasts Carli-specific, blueprinted, King 2.5" Coilovers front and piggyback reservoir shocks rear. To provide you with the best product, Carli designed a custom piston to determine proper base flow rates to ensure the shock works well in the heavy-duty truck platform; the shocks were then tuned around the custom pistons based on the only thing that matters, seat-of-the-pants feel. Carli rounds off ALL King shocks with shafts machined and polished from a solid piece of 17-4 Stainless. Unlike King's standard shafts, there is no coating to wear off, weather can't hurt them and if there is a small chip, you can round the edges with emery cloth to ensure the seal housing isn't damaged as they're not brittle like the stock, hardened shafts. The shocks are finished with King oil good to -55° F. Note that all King shocks are built with a plated steel body. If subjected to inclement weather for extended periods, we recommend wrapping your shocks in 3M to provide a replaceable moisture barrier.

The Coilover is a Jack-of-all-trades system from which every Super Duty owner would benefit. Raising the Super Duty Platform then adding Carli Tuned, 2.5" diameter shocks (55% more piston surface area than a 2.0" shock) will support the argument that these trucks should come equipped with 2.5" shocks from the factory.

REAR LEAF SPRING OPTIONS:

The rear can be outfitted with a replacement Full Progressive Spring Pack (reduces capacity to a "light" three-quarter ton) or factory leaf-pack modifying Progressive Add-a-Pack (maintains factory payload capacity and pairs with the factory 3-5/8" block). If capacity is a concern, the Full Progressive Leaf Springs can be supplemented back to the factory capacity of a SRW F350 with the addition of Carli's Long-Travel Airbags. The Full Progressive Leaf Spring Pack will shift the axle slightly forward in the wheel well to ensure maximum tire clearance for a 37" M/T at full compression.

ADD-A-PACK:

  • Built in the U.S.A. By Deaver Leaf Spring
  • Smooth progressive design
  • Supplied with U-bolts and hardware
  • Provides 2.0" of lift
  • The O.E.M. load capacity is still maintained while improved ride is achieved
  • Trucks with a 2" block will require new blocks to achieve level stance, see notes below
  • Super-Duties equipped with a factory 2" Block will require the 3-5/8" Factory F350 Block [7C3Z-5598-HB, 7C3Z-5598-JB] to achieve a level stance.
FULL PROGRESSIVE SPRING PACK:
  • Block-eliminating, Full Progressive Spring Pack
  • Includes new U-Bolts and Rear Bump Stop Drops
  • Provides a 1/2", rear high stance on Matching 4.5" Suspension Systems
  • 37" Tire Fitment
  • Full Replacement Leaf Spring Option Requires NO BLOCKS to achieve level Stance

SWAY BAR END LINK OPTION:

The truck will sit 4.5" higher in the front and have more wheel travel thanks to the coilover that mounts in the Carli Coilover Conversion Bracket. Radius Arm Drop Brackets reset the pivot point and keep the travel linear for the best ride while Extended Sway Bar End Links reset the sway bar engagement point. Bump Stop Drops protect the shocks from over-compressing, the Adjustable Track Bar centers the front axle and Stainless Brake Lines firm up braking and ensure there is enough line for the newfound travel. To round off the front end, you'll receive Caster Shims to tighten the steering.

SWAY BAR END LINK SPECIFICATIONS:
  • Corrects Sway Bar Geometry on 4.5" Lift
  • Direct Bolt-On
  • Unhindered Articulation, 100% Rebuildable
  • 17-4 Stainless Steel Construction

OPTIONAL UPGRADES:

LEAF SPRING SHACKLE

Factory rear shackles are strong but can make the ride stiff and bouncy. Carli’s shackles are made from thick steel and have serviceable bushings that let the rear suspension move smoothly, reduce axle wrap and wheel hop. Made from strong 1/4" steel, greasable and rebuildable for long life, provides a far better ride than the factory shackle, and fits both factory and Carli springs

 

LONG TRAVEL AIRBAGS

Long Travel Airbags let you carry heavy loads or tow without losing the smooth ride. They support the rear suspension, reduce sag under weight, and keep the ride comfortable while maintaining proper suspension travel for off-road or daily driving.

 

CARRIER BEARING DROP

The Carrier Bearing Drop lowers the driveshaft carrier to prevent vibration and keep your rear suspension running smoothly on lifted trucks. Carrier Bearing Drop lowers the carrier on 2-piece driveshafts to prevent take-off shudder and driveline vibration, and includes stackable 3/8" shims to accommodate 1"-4" of rear lift.

LOW MOUNT STEERING STABILIZER

  • Minimize steering wheel feedback and maximize control
  • Adjustable nitrogen pressure and custom tuned valves for larger tires
  • Includes differential guard and clamp
  • Optimized for Carli 2.5″ systems
Vehicle Fitment
2005-2007 Ford 6.0L Powerstroke 4x4
WARNING: Cancer & Reproductive Harm - P65Warnings.ca.gov
KIT CONTENTS:
  • Carli Custom Tuned KING 2.5" x 10" Remote Reservoir Front Coil Over Shocks
  • Carli Custom Tuned KING 2.5" x 12" Piggyback Rear Shocks
  • Stainless Steel Shock Shafts
  • Coil Over Mounting Kit
  • Radius Arm Drop Bracket Kit with Dimple Die Cross Member
  • Extended Sway Bar End Links
  • Adjustable Track Bar
  • Your Choice of Progressive Add-A-Pack or Full Progressive Spring Pack
  • Bump Stop Drops Front and Rear
  • Extended Braided Brake Lines
  • Caster Correction Shims
KEY FEATURES:
  • Superior Ride Quality
  • Very Controlled Off Road
  • Increased Cornering Capability
  • Reducing and/or Eliminating Body Roll
  • Tighter street feel Driving Characteristics, Increased Suspension Response
  • Steering geometry is all within OEM specs, no additional components are necessary
  • Towing/hauling capacity is the same as OEM, no reduction of capability
QUICK SPECS:
  • Shock Diameter 2.5"
  • Front Lift Height 4.5"
  • Rear Lift Height 2.5"
  • Tire Size Up to 37"
  • Front Travel 10"
  • Rear Travel 12"
About Carli Suspension
CARLI SUSPENSION KITS, SYSTEMS, AND COMPONENTS

Yeah, we know Sage Carli can launch a full sized truck over nearly any obstacle. If you are into Baja racing, everyone knows by now that Carli Suspension is the name to go with. What you may not realize is that Carli has a suspension kit for your needs too. You probably don't care anything about having your expensive truck go air born, but you do want the best performance out of your suspension for your application. Carli Starter and Commuter 2.0 systems are designed to give you the best possible street manners compared to any other system on the market while providing ample room for the larger tires you want. Potholes disappear, you find yourself building speed on corners and washboard, and that's just when you are on the way to work. Now imagine heading out to feed the cows WITHOUT hitting your head on the headliner. Imagine coming back from your hunting trip WITHOUT needing a trip to the chiropractor. Take another look at Carli Suspension. It's not all about Baja. It's about YOUR truck and what you do with it. Stop by, we'll give you a ride and show you what you're missing. Just bring the checkbook and permission from the boss! One ride and you'll be hooked!

CARLI KITS

The entire engineering philosophy behind Carli aims to offer the real world Dodge Ram and Ford SuperDuty a suspension system that drastically increases the street drive of the vehicle while offering incredible off-road characteristics. So far, Sage Carli's suspension systems are the only option available where you don't have to compromise.

Carli products are designed to meet the expectations of both the daily street driver and the most extreme avid off road enthusiast. From the urban streets to the most remote places, Carli products will far exceed all your expectations. The easiest way to put this into perspective is that Carli truly builds suspension systems for the enthusiast....the person who truly LOVES their truck and wants to upgrade it with the most thought out, tasteful upgrades on the market. No, this type of individual isn't going to head to Napa to pickup a new track bar. They're going to research the best possible track bar on the market and go that route. Carli Suspension is truly a brand for enthusiasts, featuring products that are built by enthusiasts. Just watch any of Carli Suspension's videos and you'll understand why they have such a passion for their products.

Stock production trucks are built mainly to keep costs down. From a truck enthusiast's point of view these standards simply are not acceptable. From people looking to get a better ride with a more aggressive stance to people looking to get some serious off road performance, Carli understands the needs of these enthusiasts. This is epitomized by the ever growing list of satisfied customers. Carli Suspensions relentless pursuit of producing the best performing suspension systems is something that can be felt every time a customer drives their truck. Carli wouldnt have it any other way.

CARLI COMPONENTS

You know, its not always about a complete suspension. In fact, some of our best selling Carli products are things like a track bar, Carli ball joints, shocks, coil springs, and more. Maybe you've got a clunk in your front end that has been nailed down to being from a worn out track bar bushing and you did your research (mentioned above) and found out that the best track bar for your Ram or Ford is from Carli, so you buy that one. Or maybe you want a better ride, but only want to replace the coil springs for now. No problem. Sure, Carli is centered around their entire systems, but nearly all of their components can be used interchangeably on a stock height truck or one with an existing leveling or lift kit. We do our best to make note of any fitment requirements on each product page, but if you have any questions, please feel free to reach out and ask, we're happy to help.

Here at Diesel Power Products we only want to sell the best and lets face it, the stock Ram and Ford suspension needs help. Your stock suspension system is designed to be adequate and nothing more. Carli not only makes the ride of your truck better, it makes it safer. Whether you are towing a trailer on the interstate or doing a little off-road adventure, we will attest that you'll be more than satisfied by upgrading to Carli.

Video
Diesel Talk | Carli Suspension Kits Explained
Tyler from Carli Suspension sits down with Tyler from Diesel Power Products to explain the differences between Carli’s various suspension kits. From the entry-level Commuter system to the mid-tier Backcountry, and all the way to the high-performance Dominator kit, youll get a detailed look at what each option offers. Whether youre after improved street comfort, off-road capability, or a suspension that can handle it all, this breakdown will help you choose the right kit for your build.