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SKU #: CS-FLVL-CO25-11 MPN #: CS-FLVL-CO25-11

Carli 2.5" Leveling Coilover 2.5 Suspension System 11-16 Ford 6.7L Powerstroke

$5,834.00
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Description
Carli Suspension's 2.5" Coilover Suspension System will be the last system you will buy for your Ford truck. This is not a "lift kit,"`it is a true suspension system. The Coilover system rides nearly identical to the Pintop. Take the description for the Backcountry and throw an exponent on it. Benefits of the Coilover System over the Pintop system are aesthetics (what looks cooler than a coilover?), height adjustability for large bumpers/winch combination and future upgradability. Once the coilover plates are installed, you're a Coilover tune and Front/Rear Bypass purchase away from owning the Coilover-Bypass System. CARLI TUNED 2.5" KING SHOCKS The Coilover system boasts Carli specific, blueprinted, 8" Travel King 2.5" Coilovers front and 13" travel rear piggy-back reservoir shocks. In an effort to provide you with the best product, Carli designed a custom piston to determine proper base flow rates to ensure the shock works well in the heavy duty truck platform; the shocks were then tuned around the custom pistons based on the only thing that truly matters, seat-of-the-pants feel. ALL of Carli's King shock offerings are rounded off with shafts machined and polished from a solid piece of 17-4 Stainless. Unlike King's standard shafts, there is no coating to wear off, weather can't hurt them and if there is a small chip, you can round the edges with emery cloth to ensure the seal housing isn't damaged as they're not brittle like the stock, hardened shafts. The shocks are finished with King oil good to -55‚° F. Note that all King shocks are built with a plated steel body. If subjected to inclement weather for extended periods, we recommend wrapping your shocks in 3M to provide a moisture barrier that's replaceable. The Coilover is a Jack-of-all-trades system from which every SuperDuty owner would benefit. Raising the SuperDuty Platform then adding Carli Tuned, 2.5" diameter shocks (55% more piston surface area than a 2.0" shock) will support the argument that these trucks should come equipped with 2.5" shocks from the factory. The truck will sit 2.5" higher in the front and have more wheel travel thanks to the coilover that mounts in the Carli Coilover Conversion Bracket. The included Adjustable Track Bar centers the front axle and Stainless Brake Lines firm up braking and ensure there is enough line for the newfound travel. To round off the front end, you'll receive Caster Shims to tighten the steering. REAR LEAF SPRING OPTIONS The rear can be outfitted with a replacement Full Progressive Spring Pack (reduces capacity to a "light" 3/4-ton) or factory leaf-pack modifying Progressive Add-a-Pack (maintains factory payload capacity and pairs with the factory 2" block). This is where the F-250 and F-350 are a bit different. Since 2008, the main spring packs on these two trucks is different; the F-250 has a lighter rate spring pack than its 350 counterpart. The F-250 Add-a-Pack equipped systems are a nice improvement over stock; the F-350 with the Add-a-Pack is still very stiff in the rear as the main pack doesn't move much unless loaded. Carli recommends the Full Replacement Leaf Spring packs for both trucks but especially, the F-350 given the super-stiff factory springs. If capacity is a concern, an aftermarket airbag system should be installed to compliment the Full Progressive Leaf Springs to restore the F-350 capacity. We recommend a system that will allow the airbags to disconnect from the lower mount during suspension cycling to ensure you're able to take advantage of all your rear suspension travel. The Full Progressive Leaf Spring Pack will shift the axle slightly forward in the wheel well to ensure maximum tire clearance for a 37" M/T at full compression. ADD-A-PACK SPECIFICATIONS: Built in the USA by Deaver Leaf Spring Smooth progressive design Supplied with u-bolts and hardware Provides 2.0" of lift OEM load capacity maintained, improved ride If ordering this kit with an Add-a-Pack, Super Duties equipped with a 3-5/8" tall block from the factory will require the factory 2" tall Block to achieve a leveled stance with the Add-a-Pack. Part Number: 7C3Z-5598-L and 7C3Z-5598-K FULL PROGRESSIVE LEAF SPRING KIT SPECIFICATIONS: Block eliminating Includes new u-bolts and rear bump stop drops Provides a 1/2" rear high stance to Carli leveling suspension systems NO LEAF SPRING OPTION NOTES:Diesel Power Products and Carli strongly suggest the use of either options available. These options are designed to work flawlessly with the rest of your kit and, are the best way to go. However, we understand you may already have the necessary provisions and/or products to use with this kit so we give you the option to not include any leaf spring provisions. WHEEL AND TIRE FITMENT Carli recommends 17"-18" wheels, no more than 9" wide with 5.5" of backspacing with Carli Fabricated Radius Arms or 5" Backspace with factory arms; 5" will require a bit more trimming. Tires, 37x12.5" will fit with some trimming; 35" will likely fit without trimming. The more rubber, the better the small bump compliance will be at proper inflation pressures. The ride will firm up as you go larger in wheel diameter. IMPORTANT NOTES: WHEELS: Carli Recommends a 17"-18" Wheel, no more than 9" wide with 5"-5.5" of Backspacing on Leveling Systems TIRES: 35", E-Rated Tire Fitment is Recommended. Recommended unloaded Tire Pressure 45F/40R. RECOMMENDED CONFIGURATION: Carli Leveling Systems are Designed and Tested on Vehicles with 17"-18" Wheels with 35", E-Rated Tires. Stock wheels and tires or running a larger wheel diameter will result in a stiffer ride. ADD-A-PACKS SuperDuties equipped with a factory 3-5/8" Block will require the 2" Factory Block [7C3Z-5598-L, 7C3Z-5598-K] to achieve a level stance. LEAF SPRINGS: Full Replacement Leaf Spring option requires NO BLOCKS to achieve level stance. OPTIONAL LEAF SPRING SHACKLE In contrast to the factory bushing, the Carli Bushing assembly utilizes more bushing material and a thinner sleeve to prioritize ride damping. Further, the bushings are serviceable. Droop the rear end and grease them through the protected zerk fitting. There are channels for the grease from the zerk. The grease travels through these channels, around the crush sleeve and to the bushing face for optimal grease migration and bushing life. If you do manage to wear out the Carli Shackle bushings, you purchase new ones and swap them in; reuse the crush sleeve. The factory shackle requires replacement in its entirety when the bushings crack/rot. In short, the factory shackle is beefy BUT utilizes a press-fit vulcanized bushing designed to bind and resist movement. This makes for a crappy ride, no serviceability and no rebuildability. The Carli shackle costs less than a pair of American-Made sneakers and works wonders to free up the rear end of your Super Duty (even fits factory leaf springs) while offering BOTH serviceability and rebuildability. LEAF SPRING SHACKLE SPECIFICATIONS: Greasable and rebuildable Far better ride than factory shackle 1/4" steel construction Fits factory and Carli springs RADIUS ARM Fully boxed construction, these Carli radius arms correct 0.5°-2.5° of caster at the axle mount ensuring ANY Carli customer can achieve death-wobble-preventing positive caster. HIGH MOUNT STEERING STABILIZER Installs up and out of the way with the provided frame hardware and Drag-Link Bracket. A higher nitrogen charge pushes to the left to counter-act a Right Hand Tire Pull. Combine with a Carli Low-Mount for a true, infinitely adjustable stabilization system for optimal damping with any tire. LOW MOUNT STEERING STABILIZER Minimize steering wheel feedback and maximize control Adjustable nitrogen pressure and custom tuned valves for larger tires Includes differential guard and clamp Optimized for Carli 2.5″ systems
Customizations
Carli Torsion Sway Bar Selection (0)Optional
Carli Rear Leaf Spring Selection (0)Optional
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Carli Suspension's 2.5" Coilover Suspension System will be the last system you will buy for your Ford truck. This is not a "lift kit,"`it is a true suspension system. The Coilover system rides nearly identical to the Pintop. Take the description for the Backcountry and throw an exponent on it. Benefits of the Coilover System over the Pintop system are aesthetics (what looks cooler than a coilover?), height adjustability for large bumpers/winch combination and future upgradability. Once the coilover plates are installed, you're a Coilover tune and Front/Rear Bypass purchase away from owning the Coilover-Bypass System.

CARLI TUNED 2.5" KING SHOCKS

The Coilover system boasts Carli specific, blueprinted, 8" Travel King 2.5" Coilovers front and 13" travel rear piggy-back reservoir shocks. In an effort to provide you with the best product, Carli designed a custom piston to determine proper base flow rates to ensure the shock works well in the heavy duty truck platform; the shocks were then tuned around the custom pistons based on the only thing that truly matters, seat-of-the-pants feel. ALL of Carli's King shock offerings are rounded off with shafts machined and polished from a solid piece of 17-4 Stainless. Unlike King's standard shafts, there is no coating to wear off, weather can't hurt them and if there is a small chip, you can round the edges with emery cloth to ensure the seal housing isn't damaged as they're not brittle like the stock, hardened shafts. The shocks are finished with King oil good to -55‚° F. Note that all King shocks are built with a plated steel body. If subjected to inclement weather for extended periods, we recommend wrapping your shocks in 3M to provide a moisture barrier that's replaceable.

The Coilover is a Jack-of-all-trades system from which every SuperDuty owner would benefit. Raising the SuperDuty Platform then adding Carli Tuned, 2.5" diameter shocks (55% more piston surface area than a 2.0" shock) will support the argument that these trucks should come equipped with 2.5" shocks from the factory.

The truck will sit 2.5" higher in the front and have more wheel travel thanks to the coilover that mounts in the Carli Coilover Conversion Bracket. The included Adjustable Track Bar centers the front axle and Stainless Brake Lines firm up braking and ensure there is enough line for the newfound travel. To round off the front end, you'll receive Caster Shims to tighten the steering.

REAR LEAF SPRING OPTIONS

The rear can be outfitted with a replacement Full Progressive Spring Pack (reduces capacity to a "light" 3/4-ton) or factory leaf-pack modifying Progressive Add-a-Pack (maintains factory payload capacity and pairs with the factory 2" block). This is where the F-250 and F-350 are a bit different. Since 2008, the main spring packs on these two trucks is different; the F-250 has a lighter rate spring pack than its 350 counterpart. The F-250 Add-a-Pack equipped systems are a nice improvement over stock; the F-350 with the Add-a-Pack is still very stiff in the rear as the main pack doesn't move much unless loaded. Carli recommends the Full Replacement Leaf Spring packs for both trucks but especially, the F-350 given the super-stiff factory springs. If capacity is a concern, an aftermarket airbag system should be installed to compliment the Full Progressive Leaf Springs to restore the F-350 capacity. We recommend a system that will allow the airbags to disconnect from the lower mount during suspension cycling to ensure you're able to take advantage of all your rear suspension travel. The Full Progressive Leaf Spring Pack will shift the axle slightly forward in the wheel well to ensure maximum tire clearance for a 37" M/T at full compression.

ADD-A-PACK SPECIFICATIONS:
  • Built in the USA by Deaver Leaf Spring
  • Smooth progressive design
  • Supplied with u-bolts and hardware
  • Provides 2.0" of lift
  • OEM load capacity maintained, improved ride
  • If ordering this kit with an Add-a-Pack, Super Duties equipped with a 3-5/8" tall block from the factory will require the factory 2" tall Block to achieve a leveled stance with the Add-a-Pack. Part Number: 7C3Z-5598-L and 7C3Z-5598-K
FULL PROGRESSIVE LEAF SPRING KIT SPECIFICATIONS:
  • Block eliminating
  • Includes new u-bolts and rear bump stop drops
  • Provides a 1/2" rear high stance to Carli leveling suspension systems
NO LEAF SPRING OPTION NOTES:
  • Diesel Power Products and Carli strongly suggest the use of either options available. These options are designed to work flawlessly with the rest of your kit and, are the best way to go. However, we understand you may already have the necessary provisions and/or products to use with this kit so we give you the option to not include any leaf spring provisions.


WHEEL AND TIRE FITMENT

Carli recommends 17"-18" wheels, no more than 9" wide with 5.5" of backspacing with Carli Fabricated Radius Arms or 5" Backspace with factory arms; 5" will require a bit more trimming. Tires, 37x12.5" will fit with some trimming; 35" will likely fit without trimming. The more rubber, the better the small bump compliance will be at proper inflation pressures. The ride will firm up as you go larger in wheel diameter.

IMPORTANT NOTES:
  • WHEELS: Carli Recommends a 17"-18" Wheel, no more than 9" wide with 5"-5.5" of Backspacing on Leveling Systems
  • TIRES: 35", E-Rated Tire Fitment is Recommended. Recommended unloaded Tire Pressure 45F/40R.
  • RECOMMENDED CONFIGURATION: Carli Leveling Systems are Designed and Tested on Vehicles with 17"-18" Wheels with 35", E-Rated Tires. Stock wheels and tires or running a larger wheel diameter will result in a stiffer ride.
  • ADD-A-PACKS SuperDuties equipped with a factory 3-5/8" Block will require the 2" Factory Block [7C3Z-5598-L, 7C3Z-5598-K] to achieve a level stance.
  • LEAF SPRINGS: Full Replacement Leaf Spring option requires NO BLOCKS to achieve level stance.

OPTIONAL LEAF SPRING SHACKLE

In contrast to the factory bushing, the Carli Bushing assembly utilizes more bushing material and a thinner sleeve to prioritize ride damping. Further, the bushings are serviceable. Droop the rear end and grease them through the protected zerk fitting. There are channels for the grease from the zerk. The grease travels through these channels, around the crush sleeve and to the bushing face for optimal grease migration and bushing life. If you do manage to wear out the Carli Shackle bushings, you purchase new ones and swap them in; reuse the crush sleeve.

The factory shackle requires replacement in its entirety when the bushings crack/rot. In short, the factory shackle is beefy BUT utilizes a press-fit vulcanized bushing designed to bind and resist movement. This makes for a crappy ride, no serviceability and no rebuildability. The Carli shackle costs less than a pair of American-Made sneakers and works wonders to free up the rear end of your Super Duty (even fits factory leaf springs) while offering BOTH serviceability and rebuildability.

LEAF SPRING SHACKLE SPECIFICATIONS:
  • Greasable and rebuildable
  • Far better ride than factory shackle
  • 1/4" steel construction
  • Fits factory and Carli springs

RADIUS ARM

Fully boxed construction, these Carli radius arms correct 0.5°-2.5° of caster at the axle mount ensuring ANY Carli customer can achieve death-wobble-preventing positive caster.

HIGH MOUNT STEERING STABILIZER

Installs up and out of the way with the provided frame hardware and Drag-Link Bracket. A higher nitrogen charge pushes to the left to counter-act a Right Hand Tire Pull. Combine with a Carli Low-Mount for a true, infinitely adjustable stabilization system for optimal damping with any tire.

LOW MOUNT STEERING STABILIZER

  • Minimize steering wheel feedback and maximize control
  • Adjustable nitrogen pressure and custom tuned valves for larger tires
  • Includes differential guard and clamp
  • Optimized for Carli 2.5″ systems
Vehicle Fitment
2011-2016 Ford 6.7L Powerstroke 4x4
WARNING: Cancer & Reproductive Harm - P65Warnings.ca.gov
COMPONENTS:
  • Carli Custom Tuned KING 2.5" Remote Reservoir Front Coilover Shocks
  • Carli Custom Tuned KING 2.5" Piggyback Rear Shocks
  • Stainless Steel Shock Shafts
  • Reservoir Mounts
  • Upper and Lower Coilover Conversion Brackets and Hardware
  • Extended braided Brake Lines
  • Caster Correction Shims
  • Adjustable Track Bar
  • Front Bump Stop Pucks
  • Your Choice of Rear Add-A-Pack or Full Replacement Progressive Leaf Springs
KEY FEATURES:
  • Level Stance
  • Geometrically Correct
  • Outstanding Handling
  • Outstanding Control
  • Very Comfortable On-Road Ride
  • Vastly Improved Off-Road Ride
About Carli Suspension
CARLI SUSPENSION KITS, SYSTEMS, AND COMPONENTS

Yeah, we know Sage Carli can launch a full sized truck over nearly any obstacle. If you are into Baja racing, everyone knows by now that Carli Suspension is the name to go with. What you may not realize is that Carli has a suspension kit for your needs too. You probably don't care anything about having your expensive truck go air born, but you do want the best performance out of your suspension for your application. Carli Starter and Commuter 2.0 systems are designed to give you the best possible street manners compared to any other system on the market while providing ample room for the larger tires you want. Potholes disappear, you find yourself building speed on corners and washboard, and that's just when you are on the way to work. Now imagine heading out to feed the cows WITHOUT hitting your head on the headliner. Imagine coming back from your hunting trip WITHOUT needing a trip to the chiropractor. Take another look at Carli Suspension. It's not all about Baja. It's about YOUR truck and what you do with it. Stop by, we'll give you a ride and show you what you're missing. Just bring the checkbook and permission from the boss! One ride and you'll be hooked!

CARLI KITS

The entire engineering philosophy behind Carli aims to offer the real world Dodge Ram and Ford SuperDuty a suspension system that drastically increases the street drive of the vehicle while offering incredible off-road characteristics. So far, Sage Carli's suspension systems are the only option available where you don't have to compromise.

Carli products are designed to meet the expectations of both the daily street driver and the most extreme avid off road enthusiast. From the urban streets to the most remote places, Carli products will far exceed all your expectations. The easiest way to put this into perspective is that Carli truly builds suspension systems for the enthusiast....the person who truly LOVES their truck and wants to upgrade it with the most thought out, tasteful upgrades on the market. No, this type of individual isn't going to head to Napa to pickup a new track bar. They're going to research the best possible track bar on the market and go that route. Carli Suspension is truly a brand for enthusiasts, featuring products that are built by enthusiasts. Just watch any of Carli Suspension's videos and you'll understand why they have such a passion for their products.

Stock production trucks are built mainly to keep costs down. From a truck enthusiast's point of view these standards simply are not acceptable. From people looking to get a better ride with a more aggressive stance to people looking to get some serious off road performance, Carli understands the needs of these enthusiasts. This is epitomized by the ever growing list of satisfied customers. Carli Suspensions relentless pursuit of producing the best performing suspension systems is something that can be felt every time a customer drives their truck. Carli wouldnt have it any other way.

CARLI COMPONENTS

You know, its not always about a complete suspension. In fact, some of our best selling Carli products are things like a track bar, Carli ball joints, shocks, coil springs, and more. Maybe you've got a clunk in your front end that has been nailed down to being from a worn out track bar bushing and you did your research (mentioned above) and found out that the best track bar for your Ram or Ford is from Carli, so you buy that one. Or maybe you want a better ride, but only want to replace the coil springs for now. No problem. Sure, Carli is centered around their entire systems, but nearly all of their components can be used interchangeably on a stock height truck or one with an existing leveling or lift kit. We do our best to make note of any fitment requirements on each product page, but if you have any questions, please feel free to reach out and ask, we're happy to help.

Here at Diesel Power Products we only want to sell the best and lets face it, the stock Ram and Ford suspension needs help. Your stock suspension system is designed to be adequate and nothing more. Carli not only makes the ride of your truck better, it makes it safer. Whether you are towing a trailer on the interstate or doing a little off-road adventure, we will attest that you'll be more than satisfied by upgrading to Carli.

Video
Diesel Talk | Carli Suspension Kits Explained
Tyler from Carli Suspension sits down with Tyler from Diesel Power Products to explain the differences between Carli’s various suspension kits. From the entry-level Commuter system to the mid-tier Backcountry, and all the way to the high-performance Dominator kit, youll get a detailed look at what each option offers. Whether youre after improved street comfort, off-road capability, or a suspension that can handle it all, this breakdown will help you choose the right kit for your build.