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SKU #: KCT-302524 MPN #: 302524

KC Turbos KC300x G3 Stage 2 Turbo 99.5-03 Ford 7.3L Powerstroke

$1,490.00
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Description
The KC300x Stage 2 Gen 3 Turbo is a high-performance, drop-in upgrade for 7.3L Powerstroke pickup trucks running larger injectors and higher horsepower goals. Designed through years of R&D and extensive dyno testing, this Gen 3 turbo delivers faster spool, increased airflow, and improved durability over previous KC300x designs and competing drop-in turbos. At the core of the Stage 2 is a redesigned Gen 3 7x7 SXE-style compressor wheel with upgraded aerodynamics and extended-tip technology, paired with a thick-shaft SXE-style turbine wheel built to handle higher boost and horsepower levels. The modern 0.70 A/R ported compressor cover and redesigned 0.91 A/R turbine housing utilize advanced volute geometry, an improved MAP groove, and an anti-surge design to spool faster than older 0.84 A/R housings while flowing more air than previous 1.0 A/R setups. Delivering strong low-end response with excellent top-end power. Reliability is a major focus of the Gen 3 platform. This turbo features 200% larger thrust and journal bearings, a thicker turbine shaft to prevent deflection, and a redesigned bearing housing with an integrated cast-iron backing plate for increased rigidity under extreme heat and pressure. A steel thrust insert further reinforces critical wear areas, eliminating common failure points found in stock and earlier turbo designs. The KC300x Stage 2 installs as a 100% drop-in replacement for 7.3L Powerstroke pickup trucks and includes all required gaskets, O-rings, and an upgraded 4" intake boot for improved fitment. A high-flow non-EBPV outlet flange improves exhaust flow, while the redesigned round-top wastegate actuator provides more consistent boost control. This turbo is recommended for trucks running 205/30 through 238/80 injectors, making it ideal for aggressive street, towing, and performance builds that demand maximum drop-in power. For smaller injector setups, the KC300x Gen 3 Stage 1 is the better match. FEATURES & BENEFITS: 100% drop-in turbocharger for 7.3L Powerstroke pickup trucks Dyno-proven power gains Gen 3 7x7 SXE-style compressor wheel with upgraded aerodynamics Thick-shaft SXE-style turbine wheel for higher boost durability 0.70 A/R ported compressor cover with anti-surge design Redesigned 0.91 A/R turbine housing with modern volute technology Faster spool than older 0.84 A/R and higher airflow than 1.0 A/R 200% larger thrust and journal bearings Redesigned bearing housing with integrated cast-iron backing plate Steel thrust insert for improved longevity High-flow non-EBPV outlet flange Round-top wastegate actuator for improved boost control Includes all gaskets, O-rings, and upgraded 4" intake boot FITMENT NOTES: Designed for 7.3L Powerstroke pickup trucks only Does NOT fit OBS or Early 1999 (pre-99.5) trucks Fitment with aftermarket fuel systems, plenums, or piping kits is not guaranteed ADDITIONAL NOTES: Exhaust brake compatibility varies by manufacturer and must be verified by the customer

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The KC300x Stage 2 Gen 3 Turbo is a high-performance, drop-in upgrade for 7.3L Powerstroke pickup trucks running larger injectors and higher horsepower goals. Designed through years of R&D and extensive dyno testing, this Gen 3 turbo delivers faster spool, increased airflow, and improved durability over previous KC300x designs and competing drop-in turbos.

At the core of the Stage 2 is a redesigned Gen 3 7x7 SXE-style compressor wheel with upgraded aerodynamics and extended-tip technology, paired with a thick-shaft SXE-style turbine wheel built to handle higher boost and horsepower levels. The modern 0.70 A/R ported compressor cover and redesigned 0.91 A/R turbine housing utilize advanced volute geometry, an improved MAP groove, and an anti-surge design to spool faster than older 0.84 A/R housings while flowing more air than previous 1.0 A/R setups. Delivering strong low-end response with excellent top-end power.

Reliability is a major focus of the Gen 3 platform. This turbo features 200% larger thrust and journal bearings, a thicker turbine shaft to prevent deflection, and a redesigned bearing housing with an integrated cast-iron backing plate for increased rigidity under extreme heat and pressure. A steel thrust insert further reinforces critical wear areas, eliminating common failure points found in stock and earlier turbo designs.

The KC300x Stage 2 installs as a 100% drop-in replacement for 7.3L Powerstroke pickup trucks and includes all required gaskets, O-rings, and an upgraded 4" intake boot for improved fitment. A high-flow non-EBPV outlet flange improves exhaust flow, while the redesigned round-top wastegate actuator provides more consistent boost control.

This turbo is recommended for trucks running 205/30 through 238/80 injectors, making it ideal for aggressive street, towing, and performance builds that demand maximum drop-in power. For smaller injector setups, the KC300x Gen 3 Stage 1 is the better match.

FEATURES & BENEFITS:

  • 100% drop-in turbocharger for 7.3L Powerstroke pickup trucks
  • Dyno-proven power gains
  • Gen 3 7x7 SXE-style compressor wheel with upgraded aerodynamics
  • Thick-shaft SXE-style turbine wheel for higher boost durability
  • 0.70 A/R ported compressor cover with anti-surge design
  • Redesigned 0.91 A/R turbine housing with modern volute technology
  • Faster spool than older 0.84 A/R and higher airflow than 1.0 A/R
  • 200% larger thrust and journal bearings
  • Redesigned bearing housing with integrated cast-iron backing plate
  • Steel thrust insert for improved longevity
  • High-flow non-EBPV outlet flange
  • Round-top wastegate actuator for improved boost control
  • Includes all gaskets, O-rings, and upgraded 4" intake boot

FITMENT NOTES:

  • Designed for 7.3L Powerstroke pickup trucks only
  • Does NOT fit OBS or Early 1999 (pre-99.5) trucks
  • Fitment with aftermarket fuel systems, plenums, or piping kits is not guaranteed

ADDITIONAL NOTES:

  • Exhaust brake compatibility varies by manufacturer and must be verified by the customer
NOT LEGAL FOR SALE OR USE IN CALIFORNIA
Vehicle Fitment
1999.5-2003 Ford 7.3L Powerstroke
WARNING: Cancer & Reproductive Harm - P65Warnings.ca.gov
About KC Turbos
KC Turbos, located in Apache Junction, Arizona, is a family owned and operated company well known for their premium performance turbo upgrades for Ford Powerstrokes. Their determination to build nothiing but the best product that delivers optimum performance for nearly any power range of Ford Diesel has helped them to earn a great reputation with their customers.

Whether you have a 7.3L with a worn out turbo and you wouldn't mind a little bump in power, a hot rod 6.0 and want to upgrade with a KC Jetfire drop-in charger, or just looking for some components to upgrade your existing turbo, KC Turbo has you covered.

As always, if you have any questions about what upgrade is right for you and your truck, don't hesitate to give us a call or send an e-mail to cs@dieselpowerproducts.com and we would be happy to help.