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SKU #: IIS-PDM-LLYSH MPN #: PDM-LLYSH

Industrial Injection Reman Heads 04.5-05 GM 6.6L Duramax LLY

$1,697.45
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Description
Planning on pushing the power levels of your Duramax engine? Whether you are starting on a full rebuild or just upgrading it's important to add strength and quality to the one place where you need it most: the engine! Industrial Injection's Remanufactured Heads for the Duramax LLY are a great place to start because every LLY Duramax cylinder head goes through a comprehensive remanufacturing process to ensure durability, performance, and reliability that meets or exceeds OEM standards. SOLD AS A PAIR. Precision Cleaning & Inspection Process Each head is first jet washed in a high-pressure spray cabinet to remove oil, debris, and contaminants. The head is then glass beaded to eliminate carbon buildup and restore a clean surface. After cleaning, the head undergoes a detailed inspection process including magnaflux testing (for cast iron heads) or pressure testing to check for cracks and structural integrity. Finally, technicians perform a visual inspection for defects that could affect performance or reliability. New high-strength alloy, heat-treated iron valve guides are installed in every remanufactured Duramax head. These guides are heat treated to Rockwell 22 “C” scale, delivering exceptional durability and wear resistance that exceeds many factory materials, including bronze guides. Each valve guide features a precision spiral groove designed to retain oil and improve valve lubrication during engine operation, helping extend engine life. Upgraded Heat-Treated Valve Guides These LLY Duramax heads receive new high-strength alloy valve guides that are heat treated to Rockwell 22 “C” scale for maximum wear resistance. Diamond Honed Valve Guide Precision Unlike traditional reaming, the valve guides are precision honed using diamond abrasives to achieve exact tolerances. This process guarantees consistent guide diameter and geometry, superior surface finish, and precise valve alignment. Multi-Angle Valve Job for Improved Airflow Each remanufactured head receives a precision multi-angle valve job using a Serdi 100 guide and seat machine. This advanced machining process: Simulates the true valve stem alignment Ensures a perfect valve-to-seat seal Helps maximize airflow in and out of the cylinder head Improved airflow can support better engine efficiency and combustion performance. Precision Machined Cylinder Head Surface The cylinder head deck surface is machined using CBN or diamond tooling on a Berco milling machine. This allows precise control of the surface finish to ensure compatibility with various head gasket types, including: MLS (Multi-Layer Steel) head gaskets Performance gasket materials A properly machined surface helps ensure reliable sealing and long-term engine durability. Final Assembly After machining is complete, each LLY Duramax remanufactured cylinder head is: Jet washed again for final cleaning Thoroughly dried Carefully assembled with new valve seals and valve springs The result is a high-quality stock replacement Duramax cylinder head designed for dependable performance.

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Planning on pushing the power levels of your Duramax engine? Whether you are starting on a full rebuild or just upgrading it's important to add strength and quality to the one place where you need it most: the engine! Industrial Injection's Remanufactured Heads for the Duramax LLY are a great place to start because every LLY Duramax cylinder head goes through a comprehensive remanufacturing process to ensure durability, performance, and reliability that meets or exceeds OEM standards. SOLD AS A PAIR.

Precision Cleaning & Inspection Process

Each head is first jet washed in a high-pressure spray cabinet to remove oil, debris, and contaminants. The head is then glass beaded to eliminate carbon buildup and restore a clean surface.

After cleaning, the head undergoes a detailed inspection process including magnaflux testing (for cast iron heads) or pressure testing to check for cracks and structural integrity. Finally, technicians perform a visual inspection for defects that could affect performance or reliability.

New high-strength alloy, heat-treated iron valve guides are installed in every remanufactured Duramax head. These guides are heat treated to Rockwell 22 “C” scale, delivering exceptional durability and wear resistance that exceeds many factory materials, including bronze guides.

Each valve guide features a precision spiral groove designed to retain oil and improve valve lubrication during engine operation, helping extend engine life.

Upgraded Heat-Treated Valve Guides

These LLY Duramax heads receive new high-strength alloy valve guides that are heat treated to Rockwell 22 “C” scale for maximum wear resistance.

Diamond Honed Valve Guide Precision

Unlike traditional reaming, the valve guides are precision honed using diamond abrasives to achieve exact tolerances. This process guarantees consistent guide diameter and geometry, superior surface finish, and precise valve alignment.

Multi-Angle Valve Job for Improved Airflow

Each remanufactured head receives a precision multi-angle valve job using a Serdi 100 guide and seat machine.

This advanced machining process:

  • Simulates the true valve stem alignment
  • Ensures a perfect valve-to-seat seal
  • Helps maximize airflow in and out of the cylinder head

Improved airflow can support better engine efficiency and combustion performance.

Precision Machined Cylinder Head Surface

The cylinder head deck surface is machined using CBN or diamond tooling on a Berco milling machine.

This allows precise control of the surface finish to ensure compatibility with various head gasket types, including:

  • MLS (Multi-Layer Steel) head gaskets
  • Performance gasket materials

A properly machined surface helps ensure reliable sealing and long-term engine durability.

Final Assembly

After machining is complete, each LLY Duramax remanufactured cylinder head is:

  • Jet washed again for final cleaning
  • Thoroughly dried
  • Carefully assembled with new valve seals and valve springs

The result is a high-quality stock replacement Duramax cylinder head designed for dependable performance.

Vehicle Fitment
2004.5 - 2005 GM Duramax LLY
WARNING: Cancer & Reproductive Harm - P65Warnings.ca.gov

FEATURES & BENEFITS:

  • Increased durability compared to OEM materials
  • Improved resistance to valve guide wear
  • Longer service life under diesel engine operating conditions
  • Direct replacement for 2004.5–2005 GM 6.6L LLY Duramax engines
  • Fully assembled bolt-on cylinder heads
  • Heat-treated alloy valve guides
  • Diamond honed valve guide machining
  • Nickel-based valve seat inserts
  • Multi-angle valve job for improved airflow
  • MLS gasket compatible deck surface
  • Includes new valve seals and valve springs
About Industrial Injection

With one of the most recognized names in the diesel performance industry, Industrial Injection has earned their reputation.

INDUSTRIAL INJECTION DIESEL PERFORMANCE

Industrial Injection's innovative product line has proven itself, over and over again, on the street and the strip. Diesel Power Products carries the complete line of turbos, twin turbos, injectors, stock and modified P7100's, stock and Hot Rod Vp44's, stock and modified Cp3 injection pumps and dual feed lines for both Duramax and Cummins. Industrial Injection is a family operated business, founded by Brady Williams, in 1985 and currently owned and operated by his wife and sons. Bradys initial start in fuel injection was with a local shop, mopping floors after school. By 25, Brady was a master technician at the Association of Diesel Specialists for all manufactures of turbochargers and fuel equipment. With hard work, sacrifice, and a little help from fate, 30-year-old Brady opened the doors to Industrial Injection.

Industrial Injection received its name from servicing construction, agricultural, and mining equipment, as well as over the road truck engines. It was primarily an agricultural and industrial fuel shop. However, when Ford, Dodge and GM decided to power pickup trucks with diesel engines, Industrial Injection was forever changed.

SHOP INDUSTRIAL INJECTION AT DPP!

We at Diesel Power Products have been an authorized Industrial Injection dealer for well over a decade. Not only do we stock in-house a ton of Industrial Injection turbos, injectors, pumps, and more, we also have the ability to ship directly from Industrial Injection to you in the event we are out of stock due to our longtime relationship with them. If you have any questions about which Industrial Injection part is right for you and your build, don't hesitate to get a hold of us and we'd be happy to help.

Video
Deferred Core Program Explanation

Ben explains the benefits of our deferred core program and how to return your core when necessary. Not sure what that is or need to send your core back? Give this video a watch for information and answers to many FAQ's.

If you’d like more information on our core return policy or need to start the core return process just give us a call at 1-888-993-4373.