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SKU #: DJ-DJPLB100092 MPN #: DJPLB100092

D&J Ready Run Engine 2004.5-2007 Ram 2500/3500 5.9L Cummins

$24,299.99
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Description
Want to replace your engine with ease? Replacing the 5.9L Cummins in your Ram 2500 or Ram 3500 is a serious investment, and sourcing individual components can quickly turn into a drawn-out and expensive process. The Precision Plus Ready Run Engine is built as a complete 5.9L Cummins replacement engine package designed to save you time and stress! By combining a fully remanufactured long block with matched fuel and air components, this package helps streamline installation and reduce downtime. Known for its durability and performance potential, the 5.9L platform demands precision during rebuilding. Each long block is fully disassembled, inspected, crack-checked, CNC machined, and assembled with measured clearances. ARP 2000 head studs provide a secure head-to-block seal under boost and load, while the upgraded cylinder head features heavy-duty valve seats and a precision CNC valve job for consistent airflow and long-term reliability. What’s Included: Engine Foundation: Precision Plus remanufactured 5.9L long block with ARP 2000 head studs and upgraded performance cylinder head. Air & Exhaust: Performance exhaust manifold and matched turbocharger engineered for responsive boost and durability. High-Pressure Fuel System: Remanufactured CP3 injection pump, tested injectors, new fuel rail, and new high-pressure fuel lines. Supporting Components: New water pump, sensors, harmonic balancer, and essential installation hardware to simplify the build. Designed for dependable daily driving, towing, or higher-performance applications, this package replaces the major high-cost diesel components at once so your truck can get back to work with confidence. Key Specifications: Fits 2004.5–2007 Ram 2500 and Ram 3500 5.9L Common Rail Cummins Precision Plus Remanufactured Long Block ARP 2000 Head Studs Installed Upgraded Performance Cylinder Head Performance Exhaust Manifold Matched Turbocharger Complete High-Pressure Fuel System (CP3, Injectors, Rail, Lines) Harmonic Balancer Included Estimated Install Time: 14.5 Hours
Select Truck Model Year (5.9L Cummins Options)

Please agree to the Terms and Conditions to Defer the Core Charge, or Accept the Core Charge.

Want to replace your engine with ease? Replacing the 5.9L Cummins in your Ram 2500 or Ram 3500 is a serious investment, and sourcing individual components can quickly turn into a drawn-out and expensive process. The Precision Plus Ready Run Engine is built as a complete 5.9L Cummins replacement engine package designed to save you time and stress! By combining a fully remanufactured long block with matched fuel and air components, this package helps streamline installation and reduce downtime.

Known for its durability and performance potential, the 5.9L platform demands precision during rebuilding. Each long block is fully disassembled, inspected, crack-checked, CNC machined, and assembled with measured clearances. ARP 2000 head studs provide a secure head-to-block seal under boost and load, while the upgraded cylinder head features heavy-duty valve seats and a precision CNC valve job for consistent airflow and long-term reliability.

What’s Included:

  • Engine Foundation: Precision Plus remanufactured 5.9L long block with ARP 2000 head studs and upgraded performance cylinder head.
  • Air & Exhaust: Performance exhaust manifold and matched turbocharger engineered for responsive boost and durability.
  • High-Pressure Fuel System: Remanufactured CP3 injection pump, tested injectors, new fuel rail, and new high-pressure fuel lines.
  • Supporting Components: New water pump, sensors, harmonic balancer, and essential installation hardware to simplify the build.

Designed for dependable daily driving, towing, or higher-performance applications, this package replaces the major high-cost diesel components at once so your truck can get back to work with confidence.

Key Specifications:

  • Fits 2004.5–2007 Ram 2500 and Ram 3500 5.9L Common Rail Cummins
  • Precision Plus Remanufactured Long Block
  • ARP 2000 Head Studs Installed
  • Upgraded Performance Cylinder Head
  • Performance Exhaust Manifold
  • Matched Turbocharger
  • Complete High-Pressure Fuel System (CP3, Injectors, Rail, Lines)
  • Harmonic Balancer Included
  • Estimated Install Time: 14.5 Hours
Manuals and Guides
Vehicle Fitment
2004.5-2007 Dodge/Ram 2500/3500 5.9L Cummins
FEATURES & BENEFITS:
  • Fully Remanufactured Long Block: Completely disassembled, crack-checked, cleaned, machined, and rebuilt to restore like-new strength and reliability.
  • Precision CNC Machining: CNC bored, line bored, surfaced, and torque-plate honed to exact specifications for optimal sealing and durability.
  • Blueprinted & Balanced Assembly: Oil clearances measured and piston rings file-fit to ensure smooth operation and long engine life.
  • Upgraded 9/16" ARP Head Studs: Heavy-duty studs torqued to 175 ft-lbs provide maximum head-to-block sealing under high boost.
  • Stage 1 CNC-Ported Cylinder Heads: Crack-checked, pressure-tested, upgraded with heavy-duty seats, thread-in soft plugs, and high-performance valve job for improved airflow and strength.
  • D&J 200 CFM Performance Heads: Increased airflow supports stronger combustion and higher horsepower capability.
  • D&J Tow Performance Cast Cam: Optimized cam profile improves torque delivery for towing and heavy-load applications.
  • HD 7/16" Pushrods: Reinforced valvetrain components enhance reliability in high-performance conditions.
  • Machined Rocker Boxes & Pedestals: Ensures precise valvetrain alignment and consistent performance.
  • Rated Up to 700 Horsepower: Built to support demanding towing, performance, and high-output builds.
  • BD High-Silicon Ductile Iron Manifold: Two-piece design withstands extreme exhaust temperatures for long-term durability.
  • Pre-Drilled Exhaust Manifold: Allows easy installation of pyrometer probes for exhaust gas temperature monitoring.
  • Grade 10.9 Black Oxide Hardware: High-strength bolts and spacers ensure secure manifold installation.
  • 64.5mm Billet Turbocharger: 7+7 blade compressor and 70mm turbine wheel deliver strong airflow and reliable boost.
  • Quick-Spool Turbine Design: Reduced rotational mass improves throttle response and turbo spool-up time.
  • VSR High-Speed Balanced Turbo: Professionally balanced for smooth operation and long-term reliability.
  • Pre-Programmed Actuator: Drop-in turbo functionality simplifies installation.
  • Remanufactured CP3 Injection Pump: Built by Bosch-trained technicians with new metering unit for dependable fuel delivery.
  • Premium StockPlus Injectors: Equipped with new Bosch OE nozzles, solenoids, and control valves for consistent performance.
  • Bosch 815 Bench-Tested Components: Injectors and CP3 pump are validated for proper operation under all conditions.
  • OEM-Fit Fuel Lines Included: Ensures straightforward installation without custom fabrication.
  • High-Quality Gasket Kit: Supports proper sealing and leak-free assembly.
  • Fluidampr Harmonic Balancer: Reduces harmful engine vibrations to improve longevity.
  • New Water Pump & Thermostat: Promotes proper cooling system operation from initial startup.
  • New Fuel Rail & Sensors: Includes Bosch fuel rail, pressure sensor, relief valve, oil pressure switch, and coolant temp sensor.
  • New High-Pressure Fuel Lines & Tubes: Ensures safe, reliable fuel delivery throughout the system.
  • Turbo Oil Feed & Drain Lines: Supports proper turbo lubrication and performance.
  • Pre-Lubed with Break-In Oil: Shipped ready for installation with oil and filter included.
  • SEMA & CARB Certified Components: Includes certified BD components for compliance and quality assurance.
  • Complete Installation Package: Includes dipstick, tube, and essential supporting hardware for a comprehensive engine solution.
About D&J Precision Machine
D&J Precision Machine is the name serious diesel enthusiasts trust for premium engine components engineered to handle extreme power, boost, and stress. From street-driven trucks to record-setting race builds, D&J provides the parts and expertise to push diesel performance to its absolute limits. Founded on a commitment to excellence and innovation, D&J has established itself as a leader in the high-performance diesel engine world. Whether you're building a reliable workhorse or a full competition drag or sled pull setup, D&J components are precision-built to deliver maximum power and unmatched durability. Known for race-winning cylinder heads, intake manifolds, short blocks, long blocks, and complete custom engines, D&J brings cutting-edge engineering and craftsmanship to every component. Every product is developed, machined, and assembled in the USA at D&J’s advanced facility. With in-house CNC machining, rigorous quality control, and a team of diesel performance experts, D&J ensures every component meets the strictest standards for performance and longevity. Whether it’s a forged long block built to handle over 2,000 horsepower or a flow-optimized head for better airflow and cooling, D&J’s diesel solutions are crafted with precision and built to win. D&J PRECISION MACHINE: DIESEL PERFORMANCE WITHOUT COMPROMISE D&J Precision Machine isn’t just about horsepower, it’s about building confidence. Builders and racers around the world rely on D&J because they know each product is designed for real-world abuse and engineered to last.When it’s time to go beyond stock and into elite performance territory, D&J Precision Machine delivers the diesel power, strength, and reliability you need to dominate the street, trail, or track. FREQUENTLY ASKED QUESTIONS We get a lot of calls and e-mails each day with various product, vehicle, and installation questions. Some are completely off the wall and can even catch us off guard at times, but many others are fairly routine, so we thought we'd post some of the most popular questions regarding D&J Precision Machine that can hopefully be a good resource for you. Q: What makes D&J Precision Machine products superior to OEM components? A: D&J Precision Machine components are built for unmatched strength, precision, and performance. These parts exceed OEM standards by utilizing advanced engineering and premium-grade materials, offering superior durability and power output for high-performance and racing applications. Q: What types of products does D&J Precision Machine manufacture? A: D&J offers a comprehensive lineup of performance diesel engine components, including billet cylinder heads, intake manifolds, short blocks, long blocks, race engines, and valvetrain upgrades. Their products are designed for everything from daily-driven trucks to full-blown competition builds. Q: Are D&J Precision Machine products suitable for performance applications? A: Absolutely. D&J is known for building race-winning engines and components that handle extreme horsepower, high boost levels, and demanding conditions. Their products are trusted by top-tier racers and serious diesel enthusiasts alike. Q: Are D&J Precision Machine parts compatible with any diesel engine? A: D&J specializes in high-performance diesel platforms, particularly Cummins engines, offering solutions for 5.9L, 6.7L, and competition-only variants. Each product is engineered for a precise fit and optimal integration with performance builds. Q: Why is upgrading to D&J Precision Machine components beneficial? A: Upgrading improves engine reliability, airflow, and power potential. These components are crafted for high-stress environments and are ideal for builds where OEM parts would fail under heavy loads or prolonged abuse. The result is a more capable and longer-lasting performance engine. Q: Where are D&J Precision Machine products made? A: All products are proudly designed and manufactured in the USA, with a focus on precision machining, top-tier materials, and rigorous quality control to ensure race-ready results. Q: Can D&J Precision Machine components be installed without professional help? A: While some components may be installed by experienced enthusiasts, most products, especially complete engines and head assemblies are best installed by professionals to guarantee proper setup, fitment, and performance. Q: Do D&J Precision Machine parts come with a warranty? A: Yes, warranty coverage is available and varies by product type. Specific warranty terms are provided with each item and should be reviewed before installation. Q: What is the history of D&J Precision Machine? A: Founded by passionate diesel performance specialists, D&J Precision Machine has built a reputation for engineering excellence and racing dominance. With years of engine-building experience and a commitment to innovation, D&J remains a trusted leader in the world of high-performance diesel.
Video
Deferred Core Program Explanation

Ben explains the benefits of our deferred core program and how to return your core when necessary. Not sure what that is or need to send your core back? Give this video a watch for information and answers to many FAQ's.

If you’d like more information on our core return policy or need to start the core return process just give us a call at 1-888-993-4373.