BD Diesel Performance intercoolers are a key element for lowering EGT's and for modified trucks running higher boost.  One of the most frequent calls we get are from guys with 3rd Gens running EGT's over 1300 degrees.  A BD intercooler can help lower those EGT's by over 200 degrees!  Pair it with an upgraded turbo for even further reduction.  Another key point to remember on the 04.5-05 trucks is that the intercoolers have plastic end tanks.  What was Dodge thinking?!  These intercoolers end tanks have been known to blow off at stock boost (below 30psi).  The BD intercooler is a great way to alleviate this potential headache.

Diesel Intercoolers | BD Diesel Intercoolers | BD Cool It Intercoolers

FREE GROUND SHIPPING ON ALL BD INTERCOOLERS AND TURBOS!

BD Cool-it Intercooler 03-08 5.9L and 6.7LDodge Cummins $1519
Click Here for Product Details!FREE GROUND SHIPPNG! BD Cool It Intercoolers Don't Lose Your Cool. Gain it--with the new Cool-It Intercooler from BD. 500o Fahrenheit... That's enough heat to cook a five-pound chicken in 45 minutes. It's also the temperature of the air going into your stock intercooler. Compressed air is heated air and when you combine an aggressive fuel curve with elevated boost levels, that can lead to convection oven levels of inlet temperature. That's why BD developed the new Cool-It intercooler. With 57% more cooling surface area and a 33% thicker core (2.68" versus 2"), the Cool-It increases cooling effectivness to approximately 90%, compared to only 70% for the stock intercooler. That can mean a temperature reduction of up to 200o Fahrenheit over the stock intercooler. At the same time, the 36% larger inlet and discharge tubes (3.125" versus 2.625")can handle up to 90 psi of boost and over 1500 cfm, while holding pressure drop to less than 1 psi. We guarantee this is the highest quality, best performing air-air intercooler on the market. Our extruded tube design out performs other inferior Bar & Plate and Tube & Fin designs. The core size alone is 2.68" x 28" x 26". The intercooler end tanks are precision hand welded for increased strength and a beautiful finish. Increased air flow, reduced air intake temperature, lower EGT's and higher HP, that's what you can expect from BD's new Cool-It intercooler. All kits come complete with high-pressure hoses and clamps, and are ready for shipment. The BD Intercooler part number 1042525 will fit the 2007+ Cummins 6.7l. This is a direct bolt in with no modifications needed. The intercooler will definitely help with the exhaust gas temperatures through its efficiency. You can expect to see temperature drops of 100+ deg Fahrenheit.
BD Cool-it Intercooler 98.5-02 Dodge Cummins $1309
Click Here for Product Details!FREE GROUND SHPPING! BD Cool It Intercoolers Don't Lose Your Cool. Gain it--with the new Cool-It Intercooler from BD. 500o Fahrenheit... That's enough heat to cook a five-pound chicken in 45 minutes. It's also the temperature of the air going into your stock intercooler. Compressed air is heated air and when you combine an aggressive fuel curve with elevated boost levels, that can lead to convection oven levels of inlet temperature. That's why BD developed the new Cool-It intercooler. With 57% more cooling surface area and a 33% thicker core (2.68" versus 2"), the Cool-It increases cooling effectivness to approximately 90%, compared to only 70% for the stock intercooler. That can mean a temperature reduction of up to 200o Fahrenheit over the stock intercooler. At the same time, the 36% larger inlet and discharge tubes (3.125" versus 2.625")can handle up to 90 psi of boost and over 1500 cfm, while holding pressure drop to less than 1 psi. We guarantee this is the highest quality, best performing air-air intercooler on the market. Our extruded tube design out performs other inferior Bar & Plate and Tube & Fin designs. The core size alone is 2.68" x 28" x 26". The intercooler end tanks are precision hand welded for increased strength and a beautiful finish. Increased air flow, reduced air intake temperature, lower EGT's and higher HP, that's what you can expect from BD's new Cool-It intercooler. All kits come complete with high-pressure hoses and clamps, and are ready for shipment.
03-07 5.9L Dodge Replacement Intercooler Hose kit $79.99
Click Here for Product Details!Consist of 1 Turbo to Intercooler hose and 3 hump hoses. High quality silicone hoses, made to with stand the higher boost on modified trucks. Available as shown or with 8 spring-loaded constant torque clamps.
94-02 5.9L Dodge Cummins Intercooler Hose Kit $139
Click Here for Product Details!Complete replacement hose kit for 94-02 5.9L Dodge Cummins. High quality silicone withstands high boost pressure. Works great for highly modified and stock trucks. Available as shown or with 8 high quality SS spring-loaded constant torque hose clamps.